The most recycled material in the United States is scrap made from iron and steel, also known as ferrous scrap. This ferrous scrap can come from a variety of consumer and industrial products, including automobiles, household appliances, railroad tracks, and farming equipment. Recycling this scrap and other materials is an essential link in the manufacturing supply chain, and it’s imperative that the machines used in the recycling process run seamlessly. Through renting and maintaining our specialized assets, Bulk is proud to do our part in helping to keep these scrapyards running so they can continue to help keep our economy stable and environment protected.
Check out some of the machines behind America’s critical recycling process:
Material handlers are engineered to allow the end-user the ability to utilize an array of attachments such as magnets, grapples, clam shells, and mobile shears. These are used to handle raw materials as well as semi-finished and finished goods in ways never thought possible. In the steel mill application, these machines handle everything from scrap steel to slabs and coils to briquettes and alloys. It’s done with speed and volume that allows operators to keep up with the demands of the steel making operations.
A Car Body Loader is a Wheel Loader modified to perform a specific task. In this case, the Loader has been reworked to accommodate moving stacks of smashed or flattened cars from trailers to storage, and finally to the shredder in the scrapyard. The Car Body Loader is equipped with a large fork attachment and can hydraulically clamp and secure the load from the top. This machine is also equipped with solid tires and special guarding to protect it from running over sharp objects.
A Mobile Screening Plant is used for material processing and has a wide arrangement of size options to fit any application. It can be mobilized to set up your operation anywhere and provides flexibility and efficiency for reclaiming materials.
If an operation involves moving recycled scrap and material with heavy equipment, we’re there to help keep them moving 24/7. We serve any of the following:
Thanks to our engineering, design, and fabrication abilities we can customize equipment for any scrap and recycling application.
Steel Mill Application (SMA) Front-End Loaders have the base of a tried and tested design with a reinforced frame, cab, and components in order to operate and handle molten steel and blast furnace slag. Designed to protect the operator and reduce the risks when handling molten slag, the front-end loader cab is fitted with impact- and heat-resistant glass. There is also a closed HVAC system to prevent the introduction of gases created when handling the molten slag.
The Straddle Carrier increases productivity for the customer by eliminating the use of flatcars to transport slabs throughout the mill. This asset decreases the number of times the slabs are handled by providing the ability to drive directly over top of the slabs, picking them up, and transporting them directly to the location of the customer’s needs. These machines can also pick and sort through slab piles, selecting specific slabs for their orders, and achieving just in time delivery.
The Pot Carrier is constructed to lift and carry a slag pot designed to the specific capacity of the steel maker’s furnace. It also provides the operator with additional safety features in an effort to further reduce the hazards and to allow for ease of handling and transporting the slag pot to an engineered dumping station.
The prime mover, or tractor, utilizes a scraper design and then updates the operator’s cab with the ability to face in the direction of operation. This improves visibility and increases productivity.
With a modified or purpose-built spreader replacing the container spreader, we hang magnets for slab handling and C-hooks or coil tongs for coil movements. When handling hot slabs, purpose-built slab tongs can withstand temperatures up to 1,100 degrees F are attached. Typical lifting capacity under the lifting device can range from 35 to 50 tons depending on attachment weight and configuration. However, there are manufacturers that are now building Reach Stackers with significantly more lifting capacity. As capacity goes up, maneuverability due to increased wheelbase goes down.
The first Continuous Transport System Bulk supplied to a customer was in 1999. This replaced multiple heavy-duty tractors and trailers along with the labor support required to operate the trucks. Not only were we able to save our customer significant expense by moving from multiple trucks, trailers and drivers to one single machine with one operator, but we were also able to decrease the carbon footprint by burning significantly less fuel while accomplishing the same or more productivity.